Coroplast / Corrugated Plastic

Coroplast for Lightweight Temporary Signs

Coroplast is a brand name commonly used for corrugated polypropylene sheet. The material is light, economical, easy to cut, and widely used for yard signs, construction signs, event signs, directional signs, and other short-term graphics.

Material

Fluted Polypropylene

Common Sign Gauge

4 mm

Environment

Indoor & Short-Term Outdoor

Graphics

Direct Print · Vinyl

Overview

What Is Coroplast?

Corrugated plastic is made from polypropylene with two flat faces connected by internal flutes.

The fluted structure keeps the sheet light while giving it enough stiffness for many temporary sign applications. Coroplast is the best-known brand name in this category, and its manufacturer identifies signs and reusable packaging as core uses.

Yard Signs Contractor, real estate, campaign, school, and event signs placed on wire stakes.
Construction Signs Temporary notices, directions, site information, and project graphics.
Event & Directional Signs Lightweight panels that are easy to move, store, and replace.
Retail & Promotions Short-term printed graphics, displays, and promotional messaging.

Thickness

Why 4 mm Is Common for Yard Signs

Corrugated plastic is sold in several thicknesses. For sign work, 4 mm is one of the most common gauges because it balances weight, stiffness, cost, and compatibility with standard wire stakes.

2 to 3 mm
Thin Sheet
Very light material for small displays and applications with support.
Not the usual starting point for standard yard signs.
4 mm
Common Sign Gauge
Widely used for yard signs and general temporary signage.
Works with many standard H-stakes when flute direction is set correctly.
6 to 10 mm
Thicker Sheet
More material depth and stiffness for larger or specialty applications.
Hardware and fabrication methods may differ from standard yard-sign setups.

Flute Direction

Why the Flutes Matter

The internal channels are part of the structure. Their direction affects bending, cutting, and how hardware such as wire stakes enters the sheet.

For standard yard signs, the flutes normally run vertically.

This allows the legs of an H-stake to slide into the channels from the bottom edge.

For custom shapes, folds, or specialty mounting, flute direction should be considered before the sheet is printed and cut.

Printing & Finishing

How Graphics Are Added to Corrugated Plastic

Coroplast Print is made for graphic work and supports direct and screen printing. The sheets are also easy to cut, route, die-cut, and finish.

Direct Print Full-color graphics can be printed directly to compatible sign-grade sheet.
Screen Print Useful for larger quantities and simple spot-color graphics.
Cut Vinyl Suitable for basic lettering and simple applied graphics.
Die-Cutting & Scoring The material can be shaped, folded, or cut for display applications.

Sizes

Standard Coroplast Sign Sizes

Most Coroplast signs come out of a standard 4 by 8 foot sheet, so the common sizes are the ones that cut cleanly from it without waste. Picking one of them keeps the price down and lets the sign fit the stakes and frames that already exist.

12 x 18 in
Small Lawn and Directional Signs
Parking directions, "this way" arrows, property markers and small event signs read at walking distance.
Fits a short H-stake and stays steady in light wind.
18 x 24 in
The Standard Yard Sign
Contractor, real estate, school and campaign signs. This is the size most people picture when they say yard sign.
Works with the standard wire H-stake when the flutes run vertically.
24 x 36 in
Large Yard and Site Sign
Job site notices and open house signs that drivers need to read from the road.
Catches more wind, so it needs a frame or a fence to tie to.
4 x 8 ft
Full Sheet
Construction site panels and fence signs.
Too big for stakes. Plan for a fence or a wall, with grommets or screws.

Mounting

Stakes, Grommets and Other Ways to Mount It

How a Coroplast sign is mounted decides whether it is still standing next week. The flutes make stakes easy, but anything bigger than a yard sign needs a mounting plan before the sheet is printed.

Wire H-Stakes The legs slide up into the flutes from the bottom edge. Quick to place and remove, which is why real estate and campaign signs use them.
Grommets and Zip Ties Metal grommets in the corners let the sign tie to a chain link fence or scaffolding without tearing at the holes.
Frames and Posts A metal or wood frame holds larger panels flat and keeps a 24 x 36 inch sign from folding in wind.
Walls and Windows Double sided tape or screws with washers hold Coroplast to a flat wall or the inside of a window for short promotions.

Outdoor Life

How Long Coroplast Lasts Outside

Coroplast does not rot or soak up water, so rain is rarely what ends a sign. Sun and wind are. The printed face fades first on a south facing lawn, and wind works the stake holes and corners loose over time.

Plan Coroplast as a temporary sign.

A season or two outdoors is a realistic expectation for most yard and site signs. If the sign needs to stay up for years, aluminum composite or solid aluminum will outlast it.

For a sign that will be moved, stored and reused, keep it flat and out of the sun between uses. Corners bent in a car trunk are the most common reason a reused sign looks tired.

Local Rules

Temporary Sign Rules in New Jersey Towns

Most New Jersey towns write temporary signs into their sign ordinance, and the limits usually cover size, how many signs a property can have, and how long they can stay up. Contractor and real estate signs often have their own lines in the code.

Before ordering a large batch for several towns, check each town’s rule or ask us to. Our guide to temporary sign regulations explains what towns typically regulate and where to find the rule for a specific address.

Ordering

Ordering Coroplast Signs From Our Linden Shop

We print Coroplast on our flatbed press in Linden, directly onto the sheet, on one side or both. Cutting and hardware are handled in the same shop, so the signs leave ready to put in the ground.

Size and Quantity How many signs, at what size, and whether every sign is the same or each one changes.
One or Two Sides Two sided printing makes sense when the sign faces traffic from both directions.
Mounting Stakes, grommets, a frame, or nothing at all. Tell us where the sign is going and we will suggest the hardware.
Artwork A logo file and the wording are enough. Our artwork guidelines cover the file types that print best.

See our Coroplast yard signs page for finished sign options, or request a quote with the size, quantity and where the signs will stand.

Choosing the Material

When Coroplast Is the Right Choice

Consider another material when

FAQs

Coroplast Sign Questions

How long does a Coroplast sign last outdoors?

Usually a season or two. Rain does little harm, but direct sun fades the print and wind loosens the stake holes and corners. For a sign that needs to stay up for years, aluminum composite is the better choice.

What size is a standard Coroplast yard sign?

18 by 24 inches. It cuts cleanly from a 4 by 8 foot sheet and fits the standard wire H-stake, which is why most contractor and real estate signs use it.

Can Coroplast be printed on both sides?

Yes. We print directly onto both faces, which is the usual choice for signs that face traffic coming from either direction.

Is Coroplast waterproof?

The polypropylene sheet does not absorb water, so it holds up in rain. The printed face and the mounting points are what wear out first.

Should I choose Coroplast or aluminum composite?

Choose Coroplast for short campaigns, events and job sites where low cost and easy handling matter. Choose aluminum composite when the sign stays up for years or needs to look flat and permanent.

Do I need a permit for a yard sign in New Jersey?

It depends on the town. Many towns allow small temporary signs without a permit but limit their size, number and how long they stay up, while larger signs can need approval. Check the local ordinance before placing them.

Quick Facts

Material

Fluted Polypropylene

Common Gauges

4 mm

Environment

Indoor & Short-Term Outdoor

Common Uses

Yard · Event · Construction

Related Materials

Not Sure Which Material Fits?

Send the sign size, location, mounting method, artwork, and a site photo if you have one.

Need Help Choosing a Sign Material?

Tell Us What the Sign Needs to Do

We can compare materials based on the sign size, location, graphics, mounting method, project term, and site conditions.

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