Ask ten sign shops how long a sign lasts and you will hear ten round numbers. The honest answer is that a sign is a set of parts, and each part ages at its own speed. The aluminum cabinet may last for decades. The vinyl on the face may need replacing much sooner. The LED power supply sits somewhere in between.
Gogi Signs builds signs for businesses across New Jersey and New York City. This guide gives you the manufacturer ratings for each part, explains what those ratings mean and shows what makes a sign last longer in our weather.
In this guide
Ratings Are Not Warranties
Material makers publish durability ratings. These tell you how long a product is expected to perform under set test conditions. They are not promises. Avery Dennison says plainly that its durability figure is not a warranty, on its 900 Supercast data sheet. 3M describes the 7 year life of its 3630 film as an expected, unwarranted figure, in its product bulletin. Warranties are separate documents with their own terms. Pixel Wraps, our sister graphics shop, explains the same point for wraps in how long commercial vehicle wraps last.
Lifespan Part by Part
| Part | Maker figure | Source |
|---|---|---|
| Calendered vinyl | Up to 6 years | ORACAL 651 |
| Cast vinyl | 7 to 8 years | ORACAL 751 |
| Premium cast vinyl | 8 to 10 years | ORACAL 951 |
| Premium cast vinyl | Up to 10 to 12 years | Avery 900 |
| Translucent face film | Up to 8 years, colors | ORACAL 8800 |
| Sign grade acrylic | 30 year yellowing warranty | ACRYLITE |
| LED modules | 120 months or life of sign | Sloan warranties |
| LED power supplies | 60 to 120 months | Sloan warranties |
Vinyl Graphics
Vinyl is usually the first part of a sign to show age. ORAFOL rates its calendered ORACAL 651 for up to 6 years, its cast ORACAL 751 for 7 to 8 years and its premium cast ORACAL 951 for 8 to 10 years, depending on color. Avery Dennison rates its 900 Supercast for up to 10 years in colors and 12 in black and white. These figures are for vertical surfaces in a mild climate. Metallic and some bright colors are rated for less.
Lit faces use translucent film. ORAFOL rates its 8800 translucent film for 8 years in colors in its mildest zone and 6 in the next zone. Horizontal and angled surfaces always get less life, because they take more sun and hold water.
Sign Faces
Sign grade acrylic is the most common face for lit signs. ACRYLITE offers a 30 year warranty against yellowing on its LED sign grades, according to its sign products page. Polycarbonate faces are tougher but can yellow over time, as noted in Retail and Restaurant Facility Business. A cracked face is usually from impact or from a frame that does not let the acrylic expand and contract. Our guide to the best outdoor sign materials explains why that movement matters.
LED Lighting
LEDs rarely burn out like a bulb. They dim. ENERGY STAR explains that LED lifetime is based on when light output drops by 30 percent, in its LED lighting guide. Warranties tell you more about which part fails first. Principal Sloan’s limited warranty lists 120 month coverage for several sign modules and 60 to 120 months for power supplies. SloanLED’s global warranty covers some module lines for 120 months or the life of the sign, and most power supplies for 60 months.
In practice, a lit sign that goes dark all at once usually needs a new power supply, not a new sign. Our sign repair team handles that. Our sister company in New York covers lit letters in more detail in its channel letter signs guide.
Cabinets, Letters and Panels
The structure is usually the longest lasting part. Aluminum does not rust, and carved HDU absorbs almost no water, with one maker listing water absorption of 0.02 percent by volume on its data sheet. These parts often outlast several faces and lighting systems, as long as seams stay sealed and hardware stays sound. That is why a face swap or LED conversion can give a sound sign many more years.
What This Means by Sign Type
Owners often want the name, services, phone number, website and a slogan on the main sign. Drivers read a few words at most. The FedEx Office survey found that consumers expect a small business to have two or three signs around its storefront, not one sign carrying everything. The fix: keep the main sign to your name and what you do, and move the details to your windows, door and a blade sign. Pixel Wraps, our sister graphics shop, covers window graphics that carry the details well.
- Channel letters. The aluminum letters last a long time. Expect to service the faces, vinyl and power supplies over the years. See our channel letters.
- Light boxes. The cabinet often outlasts several faces. A new face on a sound cabinet is a common refresh. See our light box signs.
- Dimensional letters. Unlit metal and acrylic letters have no lighting to wear out, so finish and mounting decide their life.
- Printed panels. The film and laminate decide the life. Cast film on aluminum composite lasts much longer than calendered film.
- Carved and painted signs. Paint is the part that needs care. A repaint can bring an old carved sign back.
What Shortens the Life of a Sign
- Strong sun. South and west facing signs fade faster.
- Angle. Horizontal and angled surfaces get less life than vertical ones.
- Salt. Within five to ten miles of salt water, and near salted roads, metal corrodes faster, according to the stainless steel handbook.
- Water. Unsealed seams and blocked drain holes let water into cabinets and letters.
- Cheap materials. Calendered vinyl and low grade plastics on a permanent sign.
- Skipped maintenance. Dirt, nests and loose hardware all speed up wear.
Our Weather Is Part of the Equation
New Jersey and NYC signs face a lot. Northern New Jersey averages 40 to 50 inches of snow a year, according to the New Jersey State Climatologist. In Central Park, the average January high is above freezing and the average low is below it, according to the National Weather Service, so water in joints freezes and thaws all winter. Signs built for that, with sealed seams, the right alloys and stainless hardware, last much longer than signs built for a mild climate.
How to Make Your Sign Last Longer
- Strong sun. South and west facing signs fade faster.
- Angle. Horizontal and angled surfaces get less life than vertical ones.
- Salt. Within five to ten miles of salt water, and near salted roads, metal corrodes faster, according to the stainless steel handbook.
- Water. Unsealed seams and blocked drain holes let water into cabinets and letters.
- Cheap materials. Calendered vinyl and low grade plastics on a permanent sign.
- Skipped maintenance. Dirt, nests and loose hardware all speed up wear.
When parts do wear out, read when to replace your business sign to decide between a repair and a new sign.
Common Questions About Sign Lifespan
How long does a business sign last?
How long do channel letters last?
How long does outdoor vinyl last?
Is a durability rating a warranty?
What shortens the life of a sign?
How can I make my sign last longer?
Signs Built to Last Here
We build for New Jersey and NYC weather and offer scheduled maintenance visits. See our outdoor signs, then request a free quote.
Sources and further reading
- Avery Dennison: 900 Supercast data sheet
- 3M: Scotchcal translucent film 3630 bulletin
- ORAFOL: ORACAL 651 data sheet
- ORAFOL: ORACAL 751C data sheet
- ORAFOL: ORACAL 951 data sheet
- ORAFOL: ORACAL 8800 translucent data sheet
- ACRYLITE: LED sign grade acrylic
- Retail and Restaurant Facility Business: sign face replacement
- ENERGY STAR: learn about LED lighting
- Principal Sloan: standard limited warranty
- SloanLED: global limited warranty
- Coastal Enterprises: Precision Board data sheet
- SSINA and IMOA: stainless steel for coastal and salt corrosion
- Office of the New Jersey State Climatologist: NJ climate overview
- National Weather Service: Central Park January almanac
- NYC Building Code 2022: appendix H, outdoor signs